MUTOH PJ-2216NXE Dokumentacja

Rev.PJ16E-M-00MAINTENANCEMANUALGrand-Format Inkjet PrinterPJ-1614NXEPJ-2216NXERead This Manual Before Using TheEquipment.

PJ-1614NX PJ-2216NX MAINTENANCE MANUAL(8)5.4 Inspection Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-523. Remove the six brass spacers retaining the CR_HEAD board assembly.4. Replace the CR_

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-53Table 4-7 Connectors to CR_BASE Board AssemblyNo. Connector No. # of pinsColorConnect t

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-546. Remove the six polyacetal spacers retaining the CR_BASE board assembly.7. Replace th

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-555. Lift the CR board bracket and remove the two CR_ENC assembly-retaining screws by acc

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-564.7.4 Replacing Three-way Valve1. Remove the CR_BASE board assembly following the instr

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-579. Replace the three-way valve.10. To install the removed components, reverse the remov

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-583. Replace the cursor roller.4. To install the removed components, reverse the removal

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-594.8 Replacement of Ink Supply Section ComponentsNOTEBefore replacing a component of the

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-606. Replace the ink pump.7. To install the removed components, reverse the removal proce

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-614.8.3 Replacing Bimor Pump1. Disconnect the bimor pump connector from the TERM_PUMP boa

PJ-1614NX PJ-2216NX MAINTENANCE MANUAL(9)6.4 Maintenance Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-624.8.4 Replacing Regulator1. Disconnect the tubes from the regulator.2. Remove the two s

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-632. Remove the four screws retaining the air chamber.3. Replace the air chamber.4. To in

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-642. Remove the two screws retaining the PRESS_SENSE board assembly.3. Replace the PRESS_

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-65CAUTION•••• When connecting and disconnecting the FFC type cables to/from the TERM_PUMP

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-662. Replace the safety valve assembly.3. To install the removed components, reverse the

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-672. Remove the one screw retaining the speed controller bracket.3. Remove the speed cont

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-683. Replace the nipple.4. To install the removed components, reverse the removal procedu

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-694.9 Replacement of Leg Section Components4.9.1 Replacing TERM_TANK Board Assembly1. Rem

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-706. To install the removed components, reverse the removal procedure.4.9.2 Replacing Mai

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-714. Remove the nut retaining the ink level switch.5. Remove the ink level switch.6. Repl

PJ-1614NX PJ-2216NX MAINTENANCE MANUAL(10)9.2 Troubleshooting with Error Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19.2.1 Ope

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-724. Remove the nut retaining the waste fluid level switch.5. Remove the waste fluid leve

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-734.10 Replacement of Wind Roller Section ComponentsThis section describes the procedures

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-744. Remove the winding unit cover.5. Disconnect the connectors from the TERM_ROLL board

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-753. Remove the six screws retaining the winding unit cover.4. Disconnect the connectors

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-764. Disconnect the connectors from the TERM_ROLL board assembly.5. Remove the one screw

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-7713. Remove the two retaining screws for the small gear and remove the small gear.14. Re

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-784. Remove the two screws retaining the motor gear and remove the motor gear.5. Remove t

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-799. Replace the winding switch assembly.NOTEWhen removing the winding unit switch assemb

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-804.11 Replacement of Feed Out Section ComponentsTo replace the components, refer to &quo

5 SELF-DIAGNOSISFUNCTION5.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15.2 Preparation . . . . . . . . . . . . .

1 SAFETY INSTRUCTIONS1.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11.2 Warnings, Cautions, and Notes. . . . . .

5.9 Endurance Running Menu . . . . . . . . . . . . . . . . . . . 5-445.9.1 CR Motor Endurance Menu. . . . . . . . . . . . . . . . . . . . 5-455.9.2

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-15 Self-Diagnosis Function5.1 IntroductionThis chapter provides information on the

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-25.2.2 Starting UpTo use the self-diagnosis function, you must first call up the s

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-35.3 Operations in Self-Diagnosis ModeThis section explains how to operate in the

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-45.3.2 Diagnosis Items in Self-Diagnosis MenuThe Self-Diagnosis menu includes the

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-5

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-65.4 Inspection MenuIn the Inspection menu, you can perform various inspections on

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-75.4.1 Memory Size MenuThis menu displays the memory size.NOTEThe Memory Size menu

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-85.4.2 Version MenuThis menu displays the following contents about the firmware an

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-95.4.3 Operation Panel MenuThis menu is used to check the functions of the operati

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5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-105.4.4 Sensor MenuThis menu displays the sensor status in the operation panel.If

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-11NOTEFor the 87-inch spec, "Feed&wind" is displayed instead of &quo

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-125.4.7 History MenuThis menu is used to check the maintenance history and serious

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-13NOTEOnly in an 87-inch spec, "Discharge 5, 6" and "Purge 5, 6&quo

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-14

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-155.4.8 Head Waveform MenuThis menu is used to check the head-driving waveform.

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-165.5 Adjustment MenuIn this menu, you can align the printing position and correct

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-175.5.1 Skew Check MenuIn this menu, you can perform paper feed and check the degr

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-182. The system identifies the voltage rank of the head applicable to the entry an

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-19NOTEPressing the Cancel key in the operation panel during the printout causes th

PJ-1614NXE PJ-2216NXE Maintenance Manual 1 Safety Instructions1-11 Safety Instructions1.1 IntroductionThis chapter explains the meaning of safety term

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-205.5.4 Head Inclination Check MenuThis menu prints out a sample drawing to check

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-213. Check the printed head inclination check patterns.A: Check by these connectio

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-225.5.5 Two-Way Printing Position Alignment MenuThis menu is used to align the hea

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-234. If any abnormal conditions are found, identify the difference between the CW

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-24NOTEFor an 87-inch spec, parameters for the No.5 and No.6 heads are also availab

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-25Print pattern (If ALL) A: Paper feed direction4. If any abnormal conditions a

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-26NOTEFor an 87-inch spec, the items "Head 1-5" and "Head 1-6"

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-274. Enter the measured value as the paper feed distance parameter.

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-285.5.8 Test Drawing MenuIn this menu, you can print out adjustment patterns for c

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-29

1 Safety Instructions PJ-1614NXE PJ-2216NXE Maintenance Manual1-21.3 Important safety instructionsGeneral safety instructions that must be observed to

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-305.5.11Software Counter Initialization MenuThis menu initializes the software cou

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-31A: Paper feed directionA

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-325.6 Purge MenuIn this menu, you can purge ink from the printer heads.The Purge m

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-335.7 Sample Drawing MenuThis menu prints out a sample printing.The Sample printin

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-34

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-355.8 Parameter MenuIn this menu, you can modify the set values of various adjustm

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-365.8.1 Parameter Initialization MenuThis menu initializes the adjustment paramete

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-37

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-38(1) Head voltageIn this menu, you can enter a head voltage. The head voltage is

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-39(2) Printing position alignmentThis updates the printing position alignment para

PJ-1614NXE PJ-2216NXE Maintenance Manual 1 Safety Instructions1-3CAUTION•••• Assembling and disassembling of the printer are possible only for the par

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-40NOTEFor an 87-inch model, the parameters of "Gap1-5" and "Gap1-6&

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-41(5) Side marginThis updates the side margin parameters.(6) Ink parameterThis upd

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-42TIP• The third figure of a serial number differs with the machine size.• 6: 64 i

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-43(9) Update/Sub tank heaterThis updates the sub tank heater temperature parameter

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-445.9 Endurance Running MenuIn this menu, you can perform endurance running on the

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-455.9.1 CR Motor Endurance MenuThis menu performs endurance running for the CR mot

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-465.9.2 PF Motor Endurance MenuThis menu performs endurance running for the PF mot

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-475.9.3 Head Up/Down Endurance MenuThis menu performs endurance running for the he

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-48TIP• If the number of endurance running cycles is set to -1, the lever motor con

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-495.9.5 Sequential Drawing Endurance MenuThis menu performs endurance running for

1 Safety Instructions PJ-1614NXE PJ-2216NXE Maintenance Manual1-4•••• Insure the power of the printer is OFF before performing the parameter backup. P

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-50CAUTIONWhen performing the pump menu, always perform the ink discharge. If the i

PJ-1614NXE PJ-2216NXE Maintenance Manual 5 Self-Diagnosis Function5-515.9.8 Endurance Running Check MenuIn this menu, you can confirm the number of en

5 Self-Diagnosis Function PJ-1614NXE PJ-2216NXE Maintenance Manual5-52

6 MAINTENANCEMANUAL6.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16.2 Overview . . . . . . . . . . . . . . . . .

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PJ-1614NXE PJ-2216NXE Maintenance Manual 6 Maintenance Manual6-16 Maintenance Manual6.1 IntroductionThis chapter provides information on the maintenan

6 Maintenance Manual PJ-1614NXE PJ-2216NXE Maintenance Manual6-26.3 Operations in Maintenance ModeThis section explains how to start up and operate th

PJ-1614NXE PJ-2216NXE Maintenance Manual 6 Maintenance Manual6-36.4 Maintenance MenuThe maintenance menu includes the following diagnosis items.6.4.1

6 Maintenance Manual PJ-1614NXE PJ-2216NXE Maintenance Manual6-46.4.2 Counter Initialization MenuThis menu initializes the life counters. The paramete

PJ-1614NXE PJ-2216NXE Maintenance Manual 6 Maintenance Manual6-5

PJ-1614NXE PJ-2216NXE Maintenance Manual 1 Safety Instructions1-5(1) UnitNo. Type1212

6 Maintenance Manual PJ-1614NXE PJ-2216NXE Maintenance Manual6-6

7 ADJUSTMENT7.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17.2 Adjustment Item . . . . . . . . . . . . . . . . .

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PJ-1614NXE PJ-2216NXE Maintenance Manual 7 Adjustment7-17 Adjustment7.1 IntroductionThis chapter provides information on necessary adjustment items an

7 Adjustment PJ-1614NXE PJ-2216NXE Maintenance Manual7-2Table 7-1 Adjustment Part ListPart replaced or adjustedAdjustment orderAdjustment item Referen

PJ-1614NXE PJ-2216NXE Maintenance Manual 7 Adjustment7-3MAIN board assembly 1 Parameter backup7.3 Parameter Backup2 Firmware installation7.4 Firmware

7 Adjustment PJ-1614NXE PJ-2216NXE Maintenance Manual7-4PF motor assembly 1 PF reduction belt tension adjustment7.6 PF Reduction Belt Tension Adjustme

PJ-1614NXE PJ-2216NXE Maintenance Manual 7 Adjustment7-57.3 Parameter BackupThis section describes how to back up various parameters.The NVRAM (Flash-

7 Adjustment PJ-1614NXE PJ-2216NXE Maintenance Manual7-67.3.2 Downloading Backup ParametersThis section describes the procedure to download the backup

PJ-1614NXE PJ-2216NXE Maintenance Manual 7 Adjustment7-74. Press the Confirm key in the operation panel.• The LCD displays "CÅ®P Started".•

1 Safety Instructions PJ-1614NXE PJ-2216NXE Maintenance Manual1-6(2) ScrollerNo. Type33

7 Adjustment PJ-1614NXE PJ-2216NXE Maintenance Manual7-87.4 Firmware InstallationThis section describes the procedure to install the firmware.The NVRA

PJ-1614NXE PJ-2216NXE Maintenance Manual 7 Adjustment7-93. Turn the machine power ON.• The firmware installation starts• The firmware installation ta

7 Adjustment PJ-1614NXE PJ-2216NXE Maintenance Manual7-107.5 Steel Belt Tension AdjustmentThis section describes the procedure to adjust the steel bel

PJ-1614NXE PJ-2216NXE Maintenance Manual 7 Adjustment7-11CAUTIONWhen adjusting the belt tension, ensure that the belt is evenly tight. Uneven tension

7 Adjustment PJ-1614NXE PJ-2216NXE Maintenance Manual7-127.6 PF Reduction Belt Tension AdjustmentThis section describes the procedure to adjust the te

PJ-1614NXE PJ-2216NXE Maintenance Manual 7 Adjustment7-137.7 Head Accuracy AdjustmentThis section describes the procedure to adjust the head accuracy.

7 Adjustment PJ-1614NXE PJ-2216NXE Maintenance Manual7-147.8 Cover Sensor AdjustmentThis section describes the procedure to adjust the cover sensor.NO

PJ-1614NXE PJ-2216NXE Maintenance Manual 7 Adjustment7-157. Following the instructions in step 5, check the cover sensor assembly again.No. Part name1

7 Adjustment PJ-1614NXE PJ-2216NXE Maintenance Manual7-167.9 Platen Height AdjustmentThis section describes the procedure to adjust the platen height.

8 MAINTENANCE8.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18.2 Periodical Services. . . . . . . . . . . . . . .

2 PRODUCT OVERVIEW2.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12.2 Features. . . . . . . . . . . . . . . . . .

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PJ-1614NXE PJ-2216NXE Maintenance Manual 8 Maintenance8-18 Maintenance8.1 IntroductionThis chapter provides information about the periodical services,

8 Maintenance PJ-1614NXE PJ-2216NXE Maintenance Manual8-28.2 Periodical ServicesThis section describes the periodical services required for this machi

PJ-1614NXE PJ-2216NXE Maintenance Manual 8 Maintenance8-38.3 Part Life InformationThis section shows how to check the life of a service part.To know t

8 Maintenance PJ-1614NXE PJ-2216NXE Maintenance Manual8-48.4 Lubrication/BondingThis section covers the lubrication/bonding information.After disassem

PJ-1614NXE PJ-2216NXE Maintenance Manual 8 Maintenance8-58.5 Transportation of MachineThis section describes how to transport the machine.Before trans

8 Maintenance PJ-1614NXE PJ-2216NXE Maintenance Manual8-6

9 TROUBLESHOOTING9.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19.2 Troubleshooting with Error Message . . . . .

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PJ-1614NXE PJ-2216NXE Maintenance Manual 9 Troubleshooting9-19 Troubleshooting9.1 IntroductionThis chapter provides information on possible causes of

<Memo>

9 Troubleshooting PJ-1614NXE PJ-2216NXE Maintenance Manual9-29.2.1 Operation StatusThis section describes the message contents, check items, and corre

PJ-1614NXE PJ-2216NXE Maintenance Manual 9 Troubleshooting9-3(6) Is transmission type photo sensor connected securely?ÅECorrectly connect transmission

9 Troubleshooting PJ-1614NXE PJ-2216NXE Maintenance Manual9-43 No paper No paper is set. (1) Is P_EDGE sensor assembly at cursor connected correctly?Å

PJ-1614NXE PJ-2216NXE Maintenance Manual 9 Troubleshooting9-59.2.2 Errors with MessageThis section describes the contents of errors with messages as w

9 Troubleshooting PJ-1614NXE PJ-2216NXE Maintenance Manual9-6Table 9-3 Symptoms and Check Items for Errors with MessageNo. MessageEvent/symptomCheck i

PJ-1614NXE PJ-2216NXE Maintenance Manual 9 Troubleshooting9-73 Roll paper end This error is issued when paper end is detected in roll paper mode. Lift

9 Troubleshooting PJ-1614NXE PJ-2216NXE Maintenance Manual9-8NOTE• The square bracket pair in an error message contains the applicable ink color.7 War

PJ-1614NXE PJ-2216NXE Maintenance Manual 9 Troubleshooting9-99.2.3 Data ErrorsThis section describes the message contents of data errors as well as th

9 Troubleshooting PJ-1614NXE PJ-2216NXE Maintenance Manual9-10NOTE• The square bracket pair in a message may contain the applicable command code.• For

PJ-1614NXE PJ-2216NXE Maintenance Manual 9 Troubleshooting9-119.2.5 Errors Requiring RebootThis section describes the contents of reboot-requiring err

PJ-1614NXE PJ-2216NXE Maintenance Manual 2 Product Overview2-12 Product Overview2.1 IntroductionThis chapter explains the features, part names, and fu

9 Troubleshooting PJ-1614NXE PJ-2216NXE Maintenance Manual9-123 E 016 error CPU ErrÅm00ÅnInterruption exception error:Abnormal condition in interrupti

PJ-1614NXE PJ-2216NXE Maintenance Manual 9 Troubleshooting9-139 E 016 error CPU ErrÅm07ÅnBus exception error (Command fetching):Bus error in command l

9 Troubleshooting PJ-1614NXE PJ-2216NXE Maintenance Manual9-14NOTEFor the PC settings, refer to your PC's operation manual.15 E 016 error CPU Err

PJ-1614NXE PJ-2216NXE Maintenance Manual 9 Troubleshooting9-15(2) Mechanical Serious ErrorsTable 9-7 Symptoms and Check Items for Mechanical Serious E

9 Troubleshooting PJ-1614NXE PJ-2216NXE Maintenance Manual9-165 E066 error Carriage motorAbnormal condition in CR motor (Y-axis) during machine operat

PJ-1614NXE PJ-2216NXE Maintenance Manual 9 Troubleshooting9-179 E073 error Origin detectionCR_HP cannot be detected.(1) Check transmission type photo

9 Troubleshooting PJ-1614NXE PJ-2216NXE Maintenance Manual9-1811 E075 error Head overcurrentAbnormal condition due to printer head overload during mac

PJ-1614NXE PJ-2216NXE Maintenance Manual 9 Troubleshooting9-1913 E 077 error Head overheatAbnormal condition in head driver.(1) MAIN board assembly ma

9 Troubleshooting PJ-1614NXE PJ-2216NXE Maintenance Manual9-2016 E 080 error Lever sensorAbnormal condition in lever sensor.(1) Lever sensor assembly

PJ-1614NXE PJ-2216NXE Maintenance Manual 9 Troubleshooting9-2118 E 082 error Sub tank cableAbnormal condition in sub tank cable.(1) Is sub tank cable

2 Product Overview PJ-1614NXE PJ-2216NXE Maintenance Manual2-22.3 Part names and functionsPart names and functions are explained below.NOTE• See the f

9 Troubleshooting PJ-1614NXE PJ-2216NXE Maintenance Manual9-2221 E 086 error Head thermisterAbnormal condition in head thermister.(1) Check head tempe

PJ-1614NXE PJ-2216NXE Maintenance Manual 9 Troubleshooting9-2324 E 089 error Winding motor rotation (only for 87-inch model)Abnormal condition in wind

9 Troubleshooting PJ-1614NXE PJ-2216NXE Maintenance Manual9-249.3 Troubleshooting without Error MessageThis section describes the symptoms of errors w

PJ-1614NXE PJ-2216NXE Maintenance Manual 9 Troubleshooting9-253 Initial ink charge not available (1) Is "Cover open" displayed on LCD with f

9 Troubleshooting PJ-1614NXE PJ-2216NXE Maintenance Manual9-265 Ink is not discharged though ink charge is finished.(1) Ink amount may be detected inc

PJ-1614NXE PJ-2216NXE Maintenance Manual 9 Troubleshooting9-27678910Machine makes no operations after turned ON.After turned ON, machine displays &quo

9 Troubleshooting PJ-1614NXE PJ-2216NXE Maintenance Manual9-28(4) Is P_REAR sensor assembly judged as normal when checked through "Test: Sensor&q

PJ-1614NXE PJ-2216NXE Maintenance Manual 9 Troubleshooting9-299.3.2 Paper Feed ProblemsTable 9-9 Symptoms, Check Items and Actions for Paper Feed Prob

9 Troubleshooting PJ-1614NXE PJ-2216NXE Maintenance Manual9-309.3.3 Drawing ProblemsTable 9-10 Symptoms, Check Items and Actions for Drawing ProblemsN

PJ-1614NXE PJ-2216NXE Maintenance Manual 9 Troubleshooting9-314 Nozzle plugging or ink splash is not eliminated even after ink purge.(1) Is registered

PJ-1614NXE PJ-2216NXE Maintenance Manual 2 Product Overview2-32.3.1 FrontNo. Name Function1 Operation panel This panel is used to set operational cond

9 Troubleshooting PJ-1614NXE PJ-2216NXE Maintenance Manual9-3256No printout.Particular color is missing.(1) Is CR cable inserted obliquely?ÅEReconnect

PJ-1614NXE PJ-2216NXE Maintenance Manual 9 Troubleshooting9-337 Machine outputs all black drawing.(1) Check head cable connectors at CR_HEAD board ass

9 Troubleshooting PJ-1614NXE PJ-2216NXE Maintenance Manual9-34891011Blocky printout quality.Blocky image printout.CR line seems dotted.White or black

PJ-1614NXE PJ-2216NXE Maintenance Manual 9 Troubleshooting9-35(10) CR_HEAD assembly may be malfunctioning.ÅEReplace CR_HEAD assembly4.7.2 Replacing CR

9 Troubleshooting PJ-1614NXE PJ-2216NXE Maintenance Manual9-36131415Many satellites (unnecessary dots)Shaggy printoutUneven lines(1) Is working enviro

PJ-1614NXE PJ-2216NXE Maintenance Manual 9 Troubleshooting9-3716 Mixed color lines are not overlaid.(1) Is steel belt tension adjusted to specificatio

9 Troubleshooting PJ-1614NXE PJ-2216NXE Maintenance Manual9-3820 Poor accuracy of segment length in paper feed direction (sub scan direction)(1) Is wo

PJ-1614NXE PJ-2216NXE Maintenance Manual 9 Troubleshooting9-399.3.4 Noise Problems22 Poor right angle accuracy (1) Does pressure roller drag when pres

9 Troubleshooting PJ-1614NXE PJ-2216NXE Maintenance Manual9-402 Abnormal noise is heard while head is moving laterally.(1) Does customer recognize ink

PJ-1614NXE PJ-2216NXE Maintenance Manual 9 Troubleshooting9-419.3.5 Online Function ProblemTable 9-12 Symptoms, Check Items, and Actions for Online Fu

2 Product Overview PJ-1614NXE PJ-2216NXE Maintenance Manual2-42.3.2 Rear section (PJ-1614NXE)10 Maintenance cover This is a cover to protect the user

9 Troubleshooting PJ-1614NXE PJ-2216NXE Maintenance Manual9-4267Some data are not printed (missing).Some data change to garbage.(1) Program ROM may be

PJ-1614NXE PJ-2216NXE Maintenance Manual 9 Troubleshooting9-438 Paper feed after printout is excessive.(1) Program ROM may be defective.ÅEUpdate firmw

9 Troubleshooting PJ-1614NXE PJ-2216NXE Maintenance Manual9-449.3.6 Other ProblemsTable 9-13 Symptoms, Check Items, and ActionsNo. Symptom Check item

10 APPENDIX10.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-110.2 Wiring Diagram . . . . . . . . . . . . . . . . .

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PJ-1614NXE PJ-2216NXE Maintenance Manual 10 Appendix10-110 Appendix10.1 IntroductionThis chapter provides referential information such as service data

10 Appendix PJ-1614NXE PJ-2216NXE Maintenance Manual10-210.3 Jig and Tool ListThis section provides lists of jigs and tools required for service opera

PJ-1614NXE PJ-2216NXE Maintenance Manual 10 Appendix10-310.4 Exploded Views/Service Parts ListThis section includes the exploded views of respective u

10 Appendix PJ-1614NXE PJ-2216NXE Maintenance Manual10-4312

PJ-1614NXE PJ-2216NXE Maintenance Manual 10 Appendix10-5312

PJ-1614NXE PJ-2216NXE Maintenance Manual 2 Product Overview2-52.3.3 Rear section (PJ-2216NXE)6 Ink filter cover This cover protects the user from the

10 Appendix PJ-1614NXE PJ-2216NXE Maintenance Manual10-6Table 10-3 Cover SectionNo. Service partService diagramComponent part diagramQty. Remark1 Cove

PJ-1614NXE PJ-2216NXE Maintenance Manual 10 Appendix10-78912743651413121110

10 Appendix PJ-1614NXE PJ-2216NXE Maintenance Manual10-88912743651413121110

PJ-1614NXE PJ-2216NXE Maintenance Manual 10 Appendix10-9Table 10-5 Board Base SectionNo. Service partService diagramComponent part diagramQty. Remark1

10 Appendix PJ-1614NXE PJ-2216NXE Maintenance Manual10-1012348967

PJ-1614NXE PJ-2216NXE Maintenance Manual 10 Appendix10-1112348967

10 Appendix PJ-1614NXE PJ-2216NXE Maintenance Manual10-12Table 10-6 PF Driving SystemNo. Service partService diagramComponent part diagramQty. Remark1

PJ-1614NXE PJ-2216NXE Maintenance Manual 10 Appendix10-1383210975641

10 Appendix PJ-1614NXE PJ-2216NXE Maintenance Manual10-1483210975641

PJ-1614NXE PJ-2216NXE Maintenance Manual 10 Appendix10-15Table 10-7 CR Driving SystemNo. Service partService diagramComponent part diagramQty. Remark1

2 Product Overview PJ-1614NXE PJ-2216NXE Maintenance Manual2-62.3.4 Operation panelThe operation panel is used to set operational conditions, display

10 Appendix PJ-1614NXE PJ-2216NXE Maintenance Manual10-1663451098717161121321415

PJ-1614NXE PJ-2216NXE Maintenance Manual 10 Appendix10-1734510987171611213214156

10 Appendix PJ-1614NXE PJ-2216NXE Maintenance Manual10-18Table 10-8 Cursor SectionNo. Service partService diagramComponent part diagramQty. Remark1 CR

PJ-1614NXE PJ-2216NXE Maintenance Manual 10 Appendix10-19109523468712111

10 Appendix PJ-1614NXE PJ-2216NXE Maintenance Manual10-20109523468712111

PJ-1614NXE PJ-2216NXE Maintenance Manual 10 Appendix10-21Table 10-10 Ink Supply SectionNo. Service partService diagramComponent part diagramQty. Remar

10 Appendix PJ-1614NXE PJ-2216NXE Maintenance Manual10-2286253417

PJ-1614NXE PJ-2216NXE Maintenance Manual 10 Appendix10-2382657

10 Appendix PJ-1614NXE PJ-2216NXE Maintenance Manual10-24Table 10-11 Winding SectionNo. Service partService diagramComponent part diagramQty. Remark1

PJ-1614NXE PJ-2216NXE Maintenance Manual 10 Appendix10-251

PJ-1614NXE PJ-2216NXE Maintenance Manual 2 Product Overview2-7(2) LCD monitor and status lampsNo. Name Normal setup menu display1 [POWER] key Turns th

10 Appendix PJ-1614NXE PJ-2216NXE Maintenance Manual10-26Table 10-12 Sending SectionNo. Service partService diagramComponent part diagramQty. Remark1

PJ-1614NXE PJ-2216NXE Maintenance Manual 10 Appendix10-27314625798

10 Appendix PJ-1614NXE PJ-2216NXE Maintenance Manual10-28931462578

PJ-1614NXE PJ-2216NXE Maintenance Manual 10 Appendix10-29Table 10-13 Leg SectionNo. Service partService diagramComponent part diagramQty. Remark1 Main

10 Appendix PJ-1614NXE PJ-2216NXE Maintenance Manual10-30

PJ-1614NXE PJ-2216NXE Maintenance Manual Self-Diagnosis Function Configulation Diagram＊Check＊（１／２）

Self-Diagnosis Function Configulation Diagram PJ-1614NXE PJ-2216NXE Maintenance Manual[F2]Life[F2]Update＊Initialize＊（１／２）＊Initialize＊（２／２）＊Update＊（１

MUTOH INDUSTRIES LTD.Tel.:81-(0)3-5486-7145Fax:81-(0)3-5486-7163E-mail:[email protected]://www.mutoh.co.jpMUTOH AMERICA INC.Tel.:1-602-4144613Fax:1-

Important Notice(1)Important NoticeThis product has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15

2 Product Overview PJ-1614NXE PJ-2216NXE Maintenance Manual2-82.4 Printer statusThe status of the printer is explained below.2.4.1 NormalIndicates tha

PJ-1614NXE PJ-2216NXE Maintenance Manual 2 Product Overview2-9TIP"6 Maintenance Manual"2.4.5 Selecting LanguageThis chapter explains how to

2 Product Overview PJ-1614NXE PJ-2216NXE Maintenance Manual2-10

3 SPECIFICATIONS3.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13.2 Product Specifications. . . . . . . . . . . .

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PJ-1614NXE PJ-2216NXE Maintenance Manual 3 Specifications3-13 Specifications3.1 IntroductionThis section explains the specifications, optional parts a

3 Specifications PJ-1614NXE PJ-2216NXE Maintenance Manual3-23.2.2 PJ-2216NXE Unit specificationsEnvironmental conditionsOperation environmentTemperatu

PJ-1614NXE PJ-2216NXE Maintenance Manual 3 Specifications3-3Ink Supply method Pump supply method from individual color tanks to a sub-tank.Supply from

3 Specifications PJ-1614NXE PJ-2216NXE Maintenance Manual3-43.3 Interface SpecificationsThis section explains the specifications for the interfaces su

PJ-1614NXE PJ-2216NXE Maintenance Manual 3 Specifications3-5(3) Recommended centronics cable specifications3.3.2 Network Interface (Optional) Specific

Warranty Limitations(2)Warranty Limitations1. MUTOH INDUSTRIES LTD. warrants part repair or replacement as a sole measure only if a failure is found i

3 Specifications PJ-1614NXE PJ-2216NXE Maintenance Manual3-63.4 Options/Supply list3.4.1 Options(1) Interface cable(2) Network interface(3) Hard Disk

PJ-1614NXE PJ-2216NXE Maintenance Manual 3 Specifications3-7(2) Roll mediaNOTEFor more information about the recommended media, contact MUTOH local le

3 Specifications PJ-1614NXE PJ-2216NXE Maintenance Manual3-83.5 Conditions of the installation environmentWARNING•••• Do not install the printer at an

PJ-1614NXE PJ-2216NXE Maintenance Manual 3 Specifications3-9NOTE• Avoid the following places with regard to the temperature or humidity; otherwise the

3 Specifications PJ-1614NXE PJ-2216NXE Maintenance Manual3-103.6 Tube and Cable connection before powering ON.WARNING•••• The unit is shipped with the

PJ-1614NXE PJ-2216NXE Maintenance Manual 3 Specifications3-11 Step 5 : Remove the pin that is plugging the tube coming from the head. Note that when

3 Specifications PJ-1614NXE PJ-2216NXE Maintenance Manual3-10

4 PART REPLACEMENT4.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14.2 Removal of Covers . . . . . . . . . . . . .

4.6.3 Replacing Cartridge Heater and Thermister . . . . . . . 4-464.6.4 Replacing P_EDGE Sensor Assembly . . . . . . . . . . . 4-474.7 Replacement o

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-14 Part Replacement4.1 IntroductionThis chapter provides information on removal and repla

About This Manual(3)About This Manual1. Purpose and target readersThis manual explains preparations needed before using and procedures for operations

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-24.2.1 Removing Side Cover R1. Remove the three front screws from the side cover R lower.

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-34. Remove the side cover R upper.5. Replace necessary parts inside the machine.6. To ins

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-43. Remove the three lower screws from the side cover L lower.4. Remove the side cover L

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-53. Pull out the cover shaft L.4. Slide and remove the front cover.5. Replace necessary p

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-64.2.4 Replacing Panel Board Assembly1. Remove the side cover R upper.2. Detach the panel

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-78. Remove the panel board assembly.4.2.5 Removing Y-axis rail cover1. Remove the side co

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-86. Remove the Y-axis rail cover.7. Replace necessary parts inside the machine.8. To inst

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-96. Remove the paper guide F.7. Replace necessary parts inside the machine.8. To install

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-104.2.7 Removing Paper Guide R1. Remove the side cover L2. Remove the side cover R.3. Rem

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-119. Remove the five rear screws from the paper guide R.• If your machine is an 87-inch m

About This Manual(4)3. Manual notationThe following symbols are used in this manual for easier understanding of the information.Symbol MeaningMust be

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-129. Remove the carriage cover 1.10. Replace necessary parts inside the machine.11. To in

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-134.3 Replacement of Board AssembliesThis section describes the procedures to replace the

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-142. Remove the nine SUB board assembly-retaining screws.3. Replace the SUB board assembl

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-15CAUTION•••• When connecting and disconnecting the FFC type cables to/from the MAIN boar

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-164. Remove the six screws retaining the SUB board stay A and the SUB board stay B.5. Rem

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-177. Remove the MAIN board assembly, DIMM, MOTHER board assembly, and HDD_MOTHER board as

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-183. Remove the MAIN board base.4. Disconnect the following connectors from the POWER B b

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-196. Replace the POWER B board assembly.7. To install the removed components, reverse the

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-203. Remove the eight POWER A board assembly-retaining screws.4. Replace the POWER A boar

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-213. Replace the respective DC power supply assemblies.4. To install the removed componen

PJ-1614NX PJ-2216NX MAINTENANCE MANUAL(5)GENERAL TABLE OF CONTENTS1 Safety Instructions1.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . .

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-224.4 Replacement of PF Driving Section Components4.4.1 Replacing PF Motor AssemblyNOTEBe

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-234.4.2 Replacing PF_ENC Assembly and PF Scale AssemblyNOTEBefore replacing parts of the

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-247. Replace the PF_ENC assembly.8. To install the removed components, reverse the remova

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-253. Remove the paper sensor bracket.4. Remove the two screws retaining the P_REAR_R sens

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-263. Remove the sensor bracket.4. Remove the two screws retaining the R cover L.5. Remove

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-278. Remove the intermediate gear.9. Remove the one screw retaining the driving gear.10.

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-284.4.5 Replacing Heater and Thermister AssemblyNOTEBefore replacing the heater and therm

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-293. Using a circuit tester, identify which heater is broken.4. Replace the broken heater

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-308. To install the removed components, reverse the removal procedure.4.4.6 Replacing Tra

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-314. Disconnect the connector from the transmission type photo sensor.5. Replace the tran

PJ-1614NX PJ-2216NX MAINTENANCE MANUAL(6)3.4 Options/Supply list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-324.5 Replacement of Y-axis Driving System Components4.5.1 Replacing Steel BeltNOTEBefore

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-333. Replace the steel belt.4. To install the removed components, reverse the removal pro

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-3410. Remove the four screws retaining the Y-axis motor bracket.11. Remove the Y-axis mot

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-35NOTE• When installing the CR motor assembly, ensure that the steel belt is evenly guide

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-364.5.4 Replacing HD_SLIDE Sensor AssemblyNOTEBefore replacing parts of the HD_SLIDE sens

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-372. Remove the one screw from the T fence bracket.3. Detach the T fence from the hook an

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-385. To install the removed components, reverse the removal procedure.4.5.6 Replacing CR

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-393. To install the removed components, reverse the removal procedure.NOTE• The driven pu

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-402. Remove the CR tape wire from the CR-BASE board assembly and SUB board assembly.3. Re

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-418. Remove the two screws retaining the tube holder1.9. Remove the two screws retaining

PJ-1614NX PJ-2216NX MAINTENANCE MANUAL(7)4.6.2 Replacing Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-424.5.8 Replacing Cover R Sensor Assembly and Cover L Sensor AssemblyNOTEBefore replacing

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-432. Remove the two screws retaining the cover L sensor assembly.3. Replace the cover L s

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-444.6 Replacement of Head Components4.6.1 Replacing HEAD Board AssemblyNOTEBefore replaci

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-45NOTEBefore replacing the head assembly, remove the following covers.• Side cover R: &qu

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-464.6.3 Replacing Cartridge Heater and ThermisterNOTE• Before replacing the cartridge hea

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-474.6.4 Replacing P_EDGE Sensor AssemblyNOTEBefore replacing the P_EDGE sensor assembly,

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-484.7 Replacement of Cursor Section ComponentsBefore replacing the cursor section compone

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-494. Remove the one screw retaining the Valve position-indicating plate.5. Remove the Val

4 Part Replacement PJ-1614NXE PJ-2216NXE Maintenance Manual4-503. Disconnect the tubes from the sub tank assembly.4. Remove two screws retaining the s

PJ-1614NXE PJ-2216NXE Maintenance Manual 4 Part Replacement4-514. Replace the cartridge heater and thermister.5. To install the removed components, re